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Pre Fabricated Zincalume Tanks

Pre Fabricated Zincalume Tanks

Rostfrei Steels Pvt Ltd. offers Prefabricated Bolted Zincalume Tanks, which are innovative and reliable solutions for storing various types of clear water. These tanks are constructed from a combination of 43.5% zinc, 55% aluminium, and 1.5% silicon alloy-coated steel panels, providing outstanding durability.

Zincalume Tanks are capable of withstanding neutral environmental conditions, including moderate temperatures and UV radiation. As a result, Zincalume storage tanks are widely used in residential, commercial, industrial, and agricultural settings for their reliability and cost-effectiveness in meeting diverse storage needs.

Design Standard โ€” AS 2304

AS 2304 is the Australian standard that sets out the requirements for the design and construction of bolted steel circular water tanks for the storage of water. This standard also provides guidance on water sources and qualities that influence tank design and construction, together with water conservation measures.

Rostfrei Prefabricated Zincalume Tank

Process and Technology

Zincalume Tanks manufacturing and installation include many carefully controlled steps:

  • Corrugation of Sheets
    Sheets undergo the process of corrugation through a corrugation machine at our plant to provide additional strength to the steel panel and create a durable tank structure.
  • Cutting, Holes Drilling, and Curving
    Corrugated steel is cut into the required panel sizes. The sheet panels then undergo drilling on advanced CNC machines and are finally curved on the curving machine.
  • Installation Process
    At site, panels are joined using nuts and bolts in a top-to-bottom ring-wise manner. Roof installation, accessories, liner fixing, corrosion-protection caps, and standard securing processes are completed according to the design. The liquid remains safely contained inside the liner membrane, which is also available in food-grade material and NSF 61.

Every process takes place with special care and sincerity to provide satisfactory quality and strength of tanks.

Types of Roofs We Offer

Dome Roof โ€“ ZA / FBEC
Conical Roof โ€“ ZA / FBE / GFS
PVC Double Membrane Liner Roof
GFS Fixed Leakproof Roof
Geodesic Roof

Material Codes

  • Sheet: IS2062
  • Nuts And Bolts: ISO 898 โ€“ 1
  • Anchors: 8.8 Grade
  • PU Sealant: Migration Behaviour EN 1186, EN 13130, CEN/TS 14234, ISEGA, Certificate No. 46763 U 18
  • Sewage Installations Wastewater, As Per Report No. 36142/98

Key Advantages of Rostfreiโ€™s Prefabricated Zincalume Tanks

Prefabricated tanks offer several advantages over traditional, site-built tanks. Here are some of the key benefits:

Key Advantages of Rostfrei Prefabricated Zincalume Tanks
Quick Installation: Pre-made tanks for fast setup.
Eco-Friendly: Low waste and minimal site impact.
Low Maintenance: Easy cleaning with no regular painting.
Customizable: Various sizes and configurations available.
Cost-Effective: Lower costs than conventional site-built tanks.
Durable: Long-lasting construction using high-quality materials.
Transportability: Designed for convenient transportation.
Lightweight: Requires simple and cost-effective foundations.

Applications of Zincalume Tanks

Zincalume Tanks are suitable for multiple clear-water storage requirements across residential, commercial, industrial,
and agricultural applications.

Potable Water Tanks
DM Water Tanks
Fire Water Tanks
Soft Water Tanks
Flushing Water Tanks
Rain Collection Water Tanks
RO Water Tanks
RO Reject Water

Need a Customized Quote?

Looking for tailored industrial storage solutions or specific product pricing? Get in touch with our expert engineering team for a detailed proposal.

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